A.O. Smith Water Heater Error Code 331
Mixing thermistor fault.
Mixing thermistor fault.
First step from the service manual
Check that wire connections are secure and free of burns or cuts; the mixing thermistor is embedded in the water outlet connection.
The complete diagnostic procedure includes additional test steps, resistance specifications, wiring diagram references, and component test points.
Get the full diagnostic procedure for 331.
- Step-by-step tests with expected resistance, voltage, and continuity values
- Wiring diagram references and connector pinouts from the OEM service manual
- Verified part numbers when replacement is required
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What 331 means on a A.O. Smith water heater
Error code 331 on an A.O. Smith water heater indicates a mixing thermistor fault. The mixing thermistor is a temperature-sensing resistor embedded directly in the water outlet connection of the unit. Its job is to monitor the temperature of the water leaving the heater, providing real-time feedback to the control board so the system can regulate mixing valve operation and maintain safe, consistent outlet water temperatures. When the control board detects a signal from this thermistor that falls outside the expected resistance or voltage range, it triggers error 331 to alert the technician that the sensor circuit is compromised.
The most common causes of this fault are wiring issues at the thermistor connector. Loose, burned, or cut wires between the thermistor and the control board can produce erratic or absent signals that the board interprets as a sensor failure. Because the thermistor is embedded in the outlet connection, it is also exposed to heat cycling and potential moisture, which can degrade the connector over time. In some cases, the thermistor itself has failed internally, shifting its resistance output outside the acceptable range for the control board.
Diagnosis should begin with a close visual inspection of all wire connections leading to the mixing thermistor, checking specifically for signs of burning, corrosion, loose pins, or physical damage to the wire insulation. If the wiring checks out, the thermistor resistance should be measured and compared against the expected values for the current water temperature. A reading that is open-circuit, short-circuit, or far outside the normal curve confirms thermistor failure and replacement of the component or outlet assembly will be necessary.
Source: manufacturer service documentation.
Common causes of 331
- 01
Loose or disconnected wiring at the thermistor
Wiring / connectionThe connector at the mixing thermistor can work loose over time due to vibration or heat cycling. Check that the connector is fully seated and that no pins have backed out of the housing.
- 02
Burned or damaged wiring
Part replacementWires running to the mixing thermistor can be damaged by contact with hot surfaces or pinching during service. Inspect the full wire harness for visible burn marks, melted insulation, or cuts.
- 03
Failed mixing thermistor
Part replacementThe thermistor itself can fail internally due to age, thermal stress, or moisture intrusion, causing its resistance output to shift outside the acceptable range. A multimeter reading of open-circuit or short-circuit on the thermistor terminals confirms failure.
- 04
Corroded connector terminals
Wiring / connectionBecause the thermistor is embedded in the water outlet connection, moisture exposure can corrode the electrical terminals over time, increasing resistance in the circuit and producing a fault signal.
- 05
Faulty control board
Part replacementIf the wiring and thermistor both test within spec, the control board's sensor input circuit may have failed, causing it to misread a valid thermistor signal as a fault. This is the least common cause and should only be considered after all other components are cleared.
Frequently asked questions about 331
What does 331 mean on a A.O. Smith water_heater?
How do I fix error 331 on my A.O. Smith water heater?
Is error 331 on an A.O. Smith water heater a safety issue?
Will resetting my A.O. Smith water heater clear error 331?
How much does it cost to repair error 331 on an A.O. Smith water heater?
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